Timing the Technicians
Whose Time is It?
A very astute owner/manager
demonstrated his ability to perform analysis in his business,
and to capitalize on an opportunity to expand his profits. His
efforts would show immediately on the bottom line of his profit
and loss statement, as there are a minimal amount of expenses
related to this income producing idea.
The owner took the time
to tabulate the total number of hours billed to customers each
week as compared to the number of hours that his mechanics were
available at their bench.
The available number of hours
per mechanic was 44 hours each week. Yet, in the examination of
the completed shop tickets he found that they had billed only 29
hours each week.
This was acceptable from the
point of view that his mechanics were all on commission. But considering
that his share of the potential revenue was missing, he wanted to
solve the problem. After all, there was 15 hours per week for each
of three mechanics that was not being billed. If your shop rate
is the same as his, $38, and you are paying the mechanics 50% of
their labor charges, this is quite a sum of money. For you see with
three mechanics, he was losing $855 in revenue each week, and nearly
$43,000 per year. This is not $43,000 in sales, but $43,000 that
goes almost largely to the bottom line.
The owner had observed that
too frequently his mechanics looked at their watch, checked the
book, or knew 'about how much time' it took to complete a particular
job. And when a customer would arrive at the shop needing service
that could be done in a short period of time, the customer was
always charged for a minimal amount of time. In either case, as
evidenced by the billed hours, and the backlog of work, there was a shortage of billable hours.
The technique that he developed
is very simple and easily duplicated. The owner went to a hardware
store and purchased for each mechanic, two electrical alarm clocks
and two inline rotary switches.
Installing a switch on each
clock, two clocks were placed on a shelf in front of each mechanic
with the rotary switch being within easy grasp. Each clock was
then adjusted to read 12 o'clock.
When the first piece of equipment
was rolled in for service, the switch was turned on the first
clock so that he was now timing the repair. As he examined
the equipment, picked out the parts, and tested the equipment, an
actual time on the bench was being calculated.
When there
was an interruption, he simply turned the first clock off until
he was ready to resume work. The second clock was on the shelf
to accommodate the customer that needs just a few minutes of bench
time. The mechanic turns on and off, the second clock as
necessary and tabulates an actual billing time. He then can return
to the first job and turn that clock on again. When he has completed
either job, he would adjust the clock to again read 12
o'clock.
Were there repercussions to
this change in billing format? Yes, he explained. And no, he did
not ever really achieve all of the potential billing hours. But
he did go from 29 hours per week per mechanic to an average of 38
hours billed. This resulted in approximately $22,000 being added
to the bottom line. Not a bad return from an investment of about
$85. You may not be able to turn back the hands of time, but you
can sure learn to count them correctly.
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